Tablet Packing Machine
Get High-Quality Tablet Packing Machines from China
Tianjiu offers top-of-the-line Integrated Automatic Tablet Packing Machines that will revolutionize your packaging process. Our machines are sourced from China, ensuring the highest quality and the latest technology. With our state-of-the-art equipment, you can increase productivity, reduce labor costs, and improve efficiency in your pharmaceutical or supplement manufacturing facility.
Home » Integrated Automatic Tablet Packing Machine
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Introducing Tablet Packing Machine from Tianjiu
• Tianjiu’s Tablet Packing Machine is revolutionizing the packing process with precision engineering and sophisticated technology for accurate dosage and uniform packaging.
• This versatile machine handles various tablets and capsules, making it an invaluable asset in pharmaceuticals, nutraceuticals, and other sectors.
• The high-speed operation of this machine boosts productivity while reducing labor costs.
• User-friendly controls make it easy to operate this machine for seamless production.
• Safety measures ensure operators are protected, thereby maintaining a safe working environment.
Tianjiuhot Automatic Tablet Packing Machine Series
- Automatic Desiccant Inserting Machine
- Integrated Automatic Capsules Packaging Line
- Integrated Automatic Tablets Packing Machine
- Multifunctional Bottle Label Machine
- Multifunctional Electronic Counting Machine
Automatic Desiccant Inserting Machine
Introducing the Tianjiu Automatic Desiccant Inserting Machine – a top-tier product from China that combines exceptional compatibility, durable design, and leading-edge technology. This machine is ideal for wholesale companies seeking to procure desiccant inserting machines in large quantities. It guarantees precision, dependability, and accuracy for high-volume and precision manufacturing processes.
The machine, specifically designed for inserting desiccant bags into various bottle types, provides precision and reliability like no other. It boasts of top-of-the-line technology and sophisticated sensors that can automatically detect and alert users of any potential issues, cementing its place as a superior choice for high-volume and precision manufacturing.
Key Features:
- Accurate and Reliable System: The machine is equipped with a precise and reliable system that seamlessly cuts desiccant bags without causing damage.
- Alarm Control and Monitoring Functions: It includes smart monitoring functions such as dry bag insertion control and fault self-tests, ensuring accurate desiccant bag insertion.
- Versatility: The machine is adaptable, making it suitable for various bottle types including round, oval, square, and flat.
- Intelligent Coordinated System: This machine can operate fully automatically and intelligently coordinate with personnel needs, thereby increasing efficiency and reducing manual labor.
- Robust and Adaptive Design: The design features a durable and adaptive desiccant bag that resists tearing during transmission.
The Automatic Desiccant Inserting Machine is widely used in the pharmaceutical, food and beverage, and cosmetics industries. It is an excellent choice for manufacturers who need an efficient, precise, and reliable solution for inserting drying bags into bottles.
Technical Parameters
Applicable bottle type | round, oval, square, flat square bottles |
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Desiccant bag | disk desiccant bag, size according to the bottle size |
Production capacity | 50~120 bottles per minute |
Power supply | AC220V 50Hz 0.5kw |
Air pressure | 0.6Mpa |
Overall dimension | 1600×750×1780mm |
Weight | 180kg |
Integrated Automatic Capsules Packaging Line
Introducing the Tianjiu Integrated Automatic Capsules Packaging Line – the ultimate solution for your high-volume capsule packaging requirements. This state-of-the-art machine is designed to revolutionize your production process by allowing for complete automation and offering unparalleled efficiency and cost-saving benefits.
The standout features of this professional-grade packaging line make it ideally suited for businesses seeking to optimize their bulk packaging operations. It boasts an easily navigable touch-screen control panel and a movable powder hopper, enabling maximum flexibility and convenience in operation.
In line with CE and international criteria, the safety and reliability of its electrical control systems is ensured. The precision engineering and advanced capabilities of this line are sure to satisfy the needs of any hard capsule manufacturer.
Key Features:
- User-friendly touch-screen control panel with LCD.
- Capsule vacuum positioning machine with a high pass rate of 99%.
- Movable powder hopper for effortless cleaning and adjustment.
- Compliance with CE and international standards.
- Sleek turret design with precision beeline bearings sourced from Japan.
- High-level lubrication for smooth cam operation.
- Computer-controlled system with clear numerical displays.
- Multi-bore dosing for precision dosage (controlled at 3.5%).
- Compatible with both traditional Chinese medicine and Western medicine.
- Protective equipment for operator and machine safety.
- Automated pause function when material is low.
- Ensures steady, safe operation.
Applications:
The Tianjiu Integrated Automatic Capsules Packaging Line is an excellent choice for manufacturing hard capsules in traditional Chinese and Western medicine. Its high precision and accuracy make it perfect for pharmaceutical companies, nutraceutical manufacturers, and other facilities requiring precise capsule packaging. With its advanced technology and customizability, it can be tailored to meet the unique needs of any manufacturing facility, providing a truly customizable solution.
Technical Parameters
Model | NJP-200 | NJP-400 | NJP-600 | NJP-800 | NJP-1200 | NJP-2000 | NJP-3500 |
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Filling dosage form | Powder&granule, pellet, or tablet | ||||||
Output(pcs/min) | 200 | 400 | 600 | 800 | 1200 | 2000 | 3500 |
Capsule size | No.00-No.5 | ||||||
Capsule qualified rate | ﹥99% | ||||||
Dosing precision | ﹤±4% |
Integrated Automatic Tablets Packing Machine
The Integrated Automatic Tablet Packing Machine production line is segmented into three speeds – low, medium, and high. Notably, the JF-A100-12 Grain Counting Bottling Packaging Linkage Production Line encompasses all necessary components for swift and effective tablet packaging. The line comprises the JF-A100 Round Bottle Unscramble, JF-12 Electronic Counting Machine, JF-C120 Automatic Desiccant Inserter (also suitable for cotton or paper insertion), JF-D901 Automatic Capping Machine, JF-2 Induction Sealer, and JF-201 Round Bottle Side Face Labeler (Coding Machine).
Key Features of the Tablet Packing Machine:
- Versatility: Compatible with a wide range of products such as tablets, capsules, gels, pearls, and tabloids.
- Smart Design: The multi-language interactive panel can store 10-20 different operational parameters.
- User-Friendly: Easy to operate, adjust, clean, and maintain.
- Cost-Efficiency: Compact and energy-efficient, offering an economical packaging solution.
- Control System: Incorporates a user-friendly control system based on PLC and touchscreen technology.
Applications of the Tablet Packing Machine:
- Pharmaceuticals: Speeds up packaging in pharmaceutical production.
- Cosmetics: Useful for packing creams, gels, and other beauty products.
- Food Industry: Ideal for packaging supplements and dietary products.
- Versatile Packaging: Suitable for small and medium-sized products, handling various packaging formats like bottles, jars, pouches, and blister packs.
Technical Parameters
Type | Name | Applicable | (bottles/min)Output | Power Supply | Power | (m3/min) | (mm)Net Dimension |
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JF-A100-12 | Electronic grain counting bottling packaging production line | BelowФ20 pill、000~5# capsule、soft capsule、Ф5.5-Ф20 tablet、special-shaped tablet、sugarcoated tablet | 20~50 bottles/minute (It depends on the bottle size、filling quantity, and tablet size) | 220V/50HZ | 6.75KW | 1 | 9000*2500 |
Multifunctional Bottle Label Machine
Introducing the RXL-A Vertical Round Bottle Labeler, a machine engineered to streamline and automate your labeling process. With this machine, you can achieve uniform labeling at a faster pace, enhancing your production efficiency. It comes with options for low, medium, and high-speed lines.
The RXL-A features a robust touchscreen control, offering interfaces in both Chinese and English. Its parameter setting protection function ensures your settings remain secure. The machine’s high stability is attributed to its imported measuring/testing sensors, guaranteeing precision in every operation.
Constructed from durable Stainless Steel SUS304 material and T6 aluminum alloy, the machine’s chassis promises longevity. It adheres to safety and health compliance standards, ensuring the well-being of your workforce.
Additional features include an optional coder for synchronized coding and labeling, an inkjet printer for label or bottle printing, a universal sensor for speed detection, and a reader for QR codes and barcodes.
Key Features of the RXL-A Bottle Labeler:
- Automated product correction and delivery.
- Bilingual touch screen control.
- Parameter setting protection function.
- Imported measuring/testing sensors.
- Durable stainless steel SUS304 and T6 aluminum alloy chassis.
- Safety/health compliance.
- Optional coder for synchronized coding and labeling.
- Inkjet Printer for label or bottle printing.
- Universal Sensor for speed detection.
- Reader for QR codes and barcodes.
Applications of the RXL-A Bottle Labeler: The RXL-A Vertical Round Bottle Labeler caters to a wide range of industries. It’s ideal for labeling round bottles in the food packaging, pharmaceuticals, cosmetics, personal care products, beverages, and chemicals sectors. Whether you need to apply text or image labels, this machine is up to the task. It’s also suitable for other industries like garment manufacturing and electronics production.
Technical Parameters
Voltage specification | AC220V 50/60HZ |
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Power consumption | 980W |
Labeling speed | 200-400b/m (Adjustable speed, depending on bottle size and label length) |
Labeling accuracy | +1mm(Depends on product characteristics, hardness and trueness of the circle) |
Bottle diameter | 25-120mm |
Object range | Height:20mm¡«¡«300mm£¨Can be customized according to customer requirements£© |
Label specifications | Height:10mm¡«¡«150mm ?Length: 15¡«¡«300mm £¨Special specifications can be customized£© |
Roll diameter | Φ76mm Outer roll diameter:Φ300(max) |
Weight | 200KG |
Package Size | 1950*1100*1300mm |
Conveyor belt width | Can be customized according to customer’s sample bottle diameter |
Multifunctional Electronic Counting Machine
Introducing the Multifunctional Electronic Counting Machine, an automated solution designed to accurately count and bottle a variety of solid preparations and particles, including tablets, capsules, soft capsules, and pills. This machine integrates advanced technology with practical features to ensure high efficiency and smart operation.
Key Features:
- High Compatibility: Capable of counting and bottling all forms of solid preparations and particles.
- Special Discharge Port: Designed to prevent medication blockages, thereby ensuring a smooth operation.
- Intelligent Alarm and Control Functions: Includes no-bottle count alerts and automatic failure checks.
- Photoelectric Sensor: Automatically detects the absence of a bottle and pauses the process accordingly.
- Customizable Operational Data: Allows for the setting of various operational parameters according to specific requirements, with the capacity to store up to 10 different parameter sets.
- Easy Maintenance: No tools required for parts replacement, simplifying routine maintenance.
- Sealed and Dustproof Design (Optional): Ensures clean and hygienic operation.
Applications:
The Multifunctional Electronic Counting Machine is a versatile tool utilized across various industries, including pharmaceuticals, cosmetics, and food processing. It accurately counts and bottles various solid preparations and particles, making it an ideal choice for small to medium-sized production processes that demand precise packaging and counting.
Technical Parameters
Applicable bottle shape | round¡¢square plastic bottle |
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Filling material | Φ0~5#capsule、soft capsule、Φ5.5~12compressed tablet、special-shaped tablet、sugarcoated tablet,Φ3~12pill |
Production capacity | 40~120 bottles per minute(It depends on the bottle size、filling quantity and the tablet size) |
The setting range of bottling volume | 1—9999 |
Power supply | AC220V 50Hz 0.6kw |
Accuracy rate | >99.5%(higher than the industrial standard ) |
Air pressure | 0.6Mpa |
Overall dimension | 2200×1400×1680mm |
Weight | 550kg |
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Why Choose Our Intelligent Tablet Press Press?
- Experience precision with our Tablet Packing Machine’s advanced counting technology.
- Maximize productivity with its high-speed, automated packaging capabilities.
- Enjoy customization and control with the ability to store multiple operation parameters.
- Rest assured of our machine’s adherence to safety and health compliance standards.
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Read MoreComprehensive Guide to tablet packing machines
By investing in a tablet packing machine, you can streamline your production process, increase efficiency, and reduce human error. Our guide will help you understand how a tablet packing machine can revolutionize your business, saving you time, money, and resources.
What is a Tablet Blister-Packing Machine?
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A Tablet Blister-Packing Machine is a type of packaging equipment used in the pharmaceutical industry to package tablets, capsules, and other similar products in highly protective blister packs. These machines are designed to provide top-level protection and maintain the integrity of the product during storage and transportation.
Definition of a Tablet Blister Packing Machine
From a professional perspective, a Tablet Blister Packing Machine is a device that employs heat and pressure to form a cavity or pocket, known as a blister, in a sheet of thermoformed plastic. The machine then places the tablet into the blister and seals it with a backing material, usually aluminum foil or plastic film.
How Does a Tablet Blister-Packing Machine Work?
The operation of a Tablet Blister Packing Machine involves a sequence of precise steps. Initially, the machine heats a plastic sheet until it becomes pliable, then forms it into blisters. Following that, the tablets are dropped into these blisters, and a backing material is applied and sealed using heat and pressure.
Types of Tablet Blister Packing Machines
There are various types of Tablet Blister Packing Machines available to cater to different needs and capacities. These include Flat Plate Blister Packing Machine, Rotary Blister Packing Machine, and High-Speed Automatic Blister Packing Machine. Each type offers unique features and benefits.
Advantages of Using a Tablet Blister Packing Machine
The primary advantage of using a Tablet Blister Packing Machine is the superior protection it provides to products. Blister packs safeguard the tablets from moisture, light, and tampering, ensuring product quality and safety. Additionally, these machines offer high packing speed, reducing labor costs and improving productivity.
Standard Features of Tablet Blister Packing Machines
Tablet Blister Packing Machines come equipped with a variety of standard features that enhance their functionality and reliability. These include user-friendly digital controls, high-speed performance, automatic feeding and sealing, and precision temperature control, among others. Some advanced models also offer features like touchscreen operation and fault diagnosis.
What are the essential factors to consider when choosing a tablet blister-packing device?
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When selecting a tablet blister-packing device, several critical factors should be considered to ensure it meets your specific requirements.
Production Capacity Requirements: The machine’s production capacity should align with your packaging needs. Assess whether the device can fulfill your daily production volume and whether it can accommodate future growth.
Type of Packaging Material: The machine must be compatible with the kind of packaging material you plan to use, such as PVC, Aluminum, or others. Not all devices can handle all types of materials, so it’s essential to ensure compatibility.
Compatibility with the Blister Pack Size: The machine should be able to accommodate the size of the blister packs you plan to use. This includes the number of tablets per blister and the overall dimensions of the box.
Automation Level: Depending on your production scale and labor availability, you may need a semi-automatic or fully automatic tablet packing machine. Automated machines can significantly increase productivity and reduce labor costs.
Additional Features and Customization Options: Some machines offer other features such as touchscreen operation, fault diagnosis, and customizable blister layouts. These features can provide added convenience and flexibility, enhancing overall packing efficiency.
How to operate a tablet blister packing machine?
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Operating a tablet blister packing machine involves a series of steps to ensure efficient and accurate packaging.
Setting up the Machine: First, ensure the machine is clean and all parts are in good working order. Connect the device to the power supply and switch it on. The device will perform an automatic self-check.
Loading the Blister Packs and Tablets: Next, load your blister packs and tablets into the respective sections of the machine. Ensure that the blisters and tablets are correctly oriented and in good condition.
Adjusting the Settings: Once the machine is loaded, change the settings to match your specific packaging requirements. You can set parameters such as the number of tablets per blister, the speed of the machine, and the sealing temperature.
Monitoring the Packaging Process: Keep an eye on the machine while it’s operating. Ensure that the tablets are being packed correctly and that there are no jams or other issues.
Troubleshooting Common Issues: If the machine encounters any problems during operation, refer to the user manual or contact your supplier for troubleshooting advice. Common issues can include jamming, incorrect sealing, or tablet damage, each of which can be addressed with specific remedial actions.
Remember, an automatic tablet packing machine is designed to streamline your processes, but regular monitoring and maintenance are vital for optimum performance.
What are the challenges in tablet blister packing?
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While tablet blister packing machines are designed to simplify and speed up the packaging process, they are not without their challenges.
Inadequate Seal Integrity: One of the most common issues is impaired seal integrity. This can result from a variety of factors, including improper temperature settings, inaccurate pressure application, or the use of unsuitable sealing materials. This issue might lead to product contamination or reduced shelf-life of the tablets.
Blister Formation Issues: Problems with blister formation can also arise, typically due to faults in the machine settings or mechanical errors. These issues can cause irregular, deformed, or incomplete blisters that fail to protect the tablets adequately.
Packaging Compatibility Issues: Compatibility between the tablets and the packaging material used is another significant concern. Certain materials may react with the pills, compromising their efficacy over time.
Packaging Materials Selection: Choosing the suitable packaging material is crucial. Materials need to offer adequate protection to the tablets while also being easy to handle by the machine. Inappropriate material selection can lead to increased waste and operational inefficiencies.
Product Identification and Labeling: Lastly, ensuring correct product identification and labeling is a significant challenge. Any mistakes in this area can lead to severe consequences, mainly when dealing with pharmaceutical products. Therefore, the tablet packing machine must be equipped with reliable and accurate labeling and identification systems.
These challenges underscore the importance of understanding your specific packaging needs and choosing an automatic tablet packing machine that can effectively address them.
What are the safety precautions when using a tablet blister-packing machine?
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When operating an automatic tablet packing machine, several safety precautions should be adhered to.
Wearing Appropriate Personal Protective Equipment (PPE): Wearing the correct PPE is vital to protect against potential hazards. This may include gloves, safety glasses, and, in some instances, face masks to protect against dust particles.
Proper Handling of Sharp Objects: Components of the machine may have sharp edges that can cause injuries if not handled properly. Therefore, workers should be trained on the correct handling procedures to minimize risk.
Regular Maintenance and Inspection: Regular maintenance and inspection are essential to ensure the machine operates safely and efficiently. This includes checking for worn-out parts and any signs of malfunction.
Understanding Emergency Shutdown Procedures: In the event of an emergency, quick action is necessary. Workers should be familiar with the machine’s emergency shutdown procedures to halt its operation quickly if needed.
Ensuring Adequate Training and Supervision: Operators of the tablet packing machine must be adequately trained and supervised to ensure safe operation. Training should cover all aspects of machine operation, including setup, cleaning, troubleshooting, and maintenance.
By implementing these safety precautions, you can protect your workforce and ensure the reliable and efficient operation of your automatic tablet packing machine.
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Frequently Asked Questions
Q: What is a tablet packing machine?
A: A tablet packing machine is a type of machine used in the pharmaceutical industry to pack tablets or capsules into blister packaging or other types of packaging materials.
Q: What is blister packaging?
A: Blister packaging is a type of packaging that consists of a cavity or pocket made from a formable web, usually plastic, and a backing material, usually paperboard or foil. It is commonly used to package pharmaceutical products such as tablets and capsules.
Q: What are the benefits of using a tablet packing machine?
A: Using a tablet packing machine offers several benefits, including increased efficiency, improved product protection, accurate dosage control, and enhanced tamper-evident packaging.
Q: What types of tablets or capsules can be packed using a tablet packing machine?
A: A tablet packing machine can be used to pack various types of tablets and capsules, including pharmaceutical pills, nutritional supplements, vitamins, and herbal products.
Q: How does a tablet packing machine work?
A: A tablet packing machine works by feeding tablets or capsules into individual cavities or pockets in a blister packaging material. The machine then seals the blister packaging material with a backing material, such as foil or paperboard, to form a sealed blister pack.
Q: What is the difference between a blister packaging machine and a tablet packing machine?
A: A blister packaging machine is a more general term that refers to a device used to create blister packs, which can be used for various products. On the other hand, a tablet packing machine is specifically designed to pack tablets and capsules into blister packaging.
Q: Are tablet packing machines fully automatic?
A: Yes, tablet packing machines can be fully automatic, meaning they can automatically feed, pack, and seal tablets or capsules into blister packaging without the need for manual intervention.
Q: Can a tablet packing machine handle different packaging materials?
A: Yes, a tablet packing machine can handle different packaging materials, including PVC, Alu-PVC, and other materials commonly used in blister packaging.
Q: Are tablet packing machines customizable?
A: Yes, tablet packing machines can be customized to meet specific packaging requirements, such as different tablet sizes, packaging materials, and production capacity.
Q: Where can I find a tablet packing machine manufacturer?
A: Several machine manufacturers and suppliers specialize in tablet packing machines. You can find them online or through pharmaceutical industry exhibitions.