Capsule Filling Machine

Get an Efficient Capsule Filling Machine from China!

Tianjiu is a trusted supplier of pharmaceutical and nutraceutical equipment, and we specialize in sourcing top-of-the-line capsule-filling machines from China. Our machines are designed to meet the highest industry standards and ensure precise and reliable encapsulation. With our expertise and extensive network, we can help you find the perfect capsule-filling machine that fits your specific needs.

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    Introducing capsule filling machine from Tianjiu

• Tianjiu’s Automatic Capsule Filling Machine is a durable, state-of-the-art device crafted with precision and durability.
• It comes with an advanced programmable control system and intuitive touch panel operation that ensures accurate and consistent filling of capsules.
• This machine has CE certification, CGMP compliance, and a robust stainless steel design for added durability in high-volume production environments.
• It boasts increased productivity due to its efficient design and high-speed operation, reducing production time and increasing output.
• Investing in this machine is ideal for any pharmaceutical company looking to meet growing market demands or streamline its production line.

Capsule Filling Machine
Capsule Filling Machine

Tianjiuhot capsule filling machine Series

Automatic Capsule Filling Machine

 

Capsule Filling Machine
Capsule Filling Machine
 

The Automatic Capsule Filling Machine is designed with advanced technology to ensure accurate and efficient capsule filling. Its user-friendly touchscreen and PLC program control panel with an easy-to-read LCD make operation simple and streamlined. Changing fill weights is a breeze thanks to the removable powder hopper and easily adjustable auger. The machine also boasts a unique feature: the ability to adjust the length of closed capsules, enhancing its versatility. Importantly, it adheres to CE and international standards for electrical control systems, ensuring safety and reliability. With an impressive high pass rate of up to 99%, this machine is a valuable addition to any pharmaceutical production line.

 

Key Features include a Touch-Screen PLC Program Control Panel with LCD, a Removable Powder Hopper for straightforward Cleaning & Auger Adjustments, an easy Speed Selection, and a Closed Capsule Length Adjustment.

 

Technical Parameters

ModelNJP-2000
Output2000 capsules/min
Filling ProductPowder、Pellet
No.of segment bores18
Power380V 50Hz 6.82kw 3P
Capsule Size00#-4#capsule
Filling error±3%-±4%
Noise≤78dB(A)
Making rateEmpty capsule99.9% Full capsule over99.5
Machine Dimensions1200*1050*2100mm
Machine Weight1300kg

Semi-auto Capsule Filling Machine

 

Semi-auto Capsule Filling Machine
Semi-auto Capsule Filling Machine

 

Introducing the Semi-auto Capsule Filling Machine, a perfect solution for medium and small pharmaceutical factories, hospital preparation labs, and other industrial applications. This machine exemplifies a blend of modern design and high-tech functionality with its adjustable settings that cater to various capsule sizes and fill weights. This ensures impeccable precision and accuracy in capsule filling.

 

The user-friendly controls provide an intuitive interface, making it an excellent tool for both seasoned professionals and novices. Its robust construction guarantees durability and resilience, empowering the machine to tackle even the most demanding capsule-filling tasks with reliability and efficiency.

 

Notable Features:

 

  1. Programmable Control System: An advanced system that allows customization according to specific requirements, enhancing the machine’s operational efficiency.

  2. Touch Panel Operation: Offers a user-friendly interface, making it easy to adjust settings and control operations intuitively.

  3. Step-less Transduction to Speed Shift: This feature enables seamless speed adjustments, ensuring optimal productivity at all times.

  4. Electronic Automatic Counter: Facilitates rapid and accurate completion of essential processes such as positioning, separation, filling, and locking.

  5. Precise Filling & Sealing Action: Ensures accurate capsule filling and effective sealing, maintaining the integrity of the medicinal substances.

  6. Robust Stainless Steel Construction: The machine’s sturdy build allows it to handle any task with ease, promising long-term durability and reliability.

In essence, the Semi-auto Capsule Filling Machine is a comprehensive solution designed to meet your capsule filling needs, offering a combination of precision, versatility, and durability.

 

Technical Parameters

ModelDTJ-V
Power supply380V 50HZ 21kw
Vacuum pumpXD-040(40m³/h)
Working noise﹤60dB(A)
Overall size1200mmx700mmx1600mm
Packing size1800mmx800mmx1810mm
Net weight330kg”

Why Choose Our Intelligent Tablet Press Press?
Why Choose Our Intelligent Tablet Press Press?
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    Why Choose Our Intelligent Tablet Press Press?

  1. “Experience precision with our machine’s adjustable settings for various capsule sizes and fill weights.”
  2. “Benefit from the user-friendly touch panel operation, ideal for both professionals and novices.”
  3. “Enjoy seamless speed adjustments with our step-less transduction to speed shift feature.”
  4. “Trust in the robust stainless steel construction, promising durability and reliability.”

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The Ultimate Guide to Capsule Filling Machines: Your Complete Solution

With Tianjiu’s expertise in the field of pharmaceutical equipment, our guide takes you through every step of the process, from understanding the different types of machines available to selecting the right one for your specific needs. Discover the benefits of automatic capsule fillers, the importance of size and dosage accuracy, and the various features to consider when making your purchase decision.

Understanding the Basics of Capsule-Filling Machines

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A capsule-filling machine is a specialized device designed to fill empty capsules with various substances, typically medicinal products. These machines are integral in pharmaceutical and nutraceutical industries, where they facilitate mass production of uniform, accurately dosed capsules.

 

Basics of Capsule-Filling Machines

 

How Does a Capsule-Filling Machine Work?

The working principle of a capsule-filling machine involves a series of systematic steps. First, the machine separates the empty capsules into two parts: the body and the cap. The body is then filled with the appropriate amount of substance using a programmable control system, ensuring precise dosage. After filling, the machine reassembles the cap and body, securely sealing the capsule.

 

Benefits of Using a Capsule Filling Machine

Capsule-filling machines offer several advantages. They significantly increase production speed and efficiency compared to manual capsule filling. Additionally, they ensure high precision in dosage control, contributing to product consistency and safety. Furthermore, advanced models come with adjustable settings, accommodating different capsule sizes and fill weights.

 

Types of Capsule Filling Machines

Capsule-filling machines come in various types, each suited to specific production needs. Semi-automatic machines, like the one discussed earlier, are ideal for medium-scale production. Fully automatic machines are suited for large-scale production, boasting higher speeds and minimal manual intervention. Manual capsule fillers, on the other hand, are more affordable and suitable for small-scale operations or lab use.

 

Choosing the Suitable Capsule Filling Machine for Your Needs

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When choosing a capsule-filling machine, consider factors such as production scale, budget, and specific operational requirements. For instance, if you need to fill different sizes of capsules, opt for a machine with adjustable settings. If your production scale is large, consider investing in fully automatic machines for their high-speed operation and efficiency.

 

Choosing the Suitable Capsule Filling Machine

 

Manual vs Automatic Capsule Filling Machines: Which One is Better?

The choice between Manual and Automatic Capsule Filling Machines depends mainly on the specific requirements of the production line. Manual machines are typically more affordable and more straightforward to operate, making them an ideal choice for small-scale production or laboratory use. However, they require more significant effort and time to work, potentially reducing productivity.

Pros of Manual Capsule Filling Machines:

  • More cost-effective
  • Ideal for small-scale production
  • Easy to operate

Cons of Manual Capsule Filling Machines:

  • Require more manual labor
  • Lower production speed

Automatic Capsule Filling Machines, on the other hand, are designed to streamline and automate the capsule-filling process. They offer high-speed operation and minimal manual intervention, making them an excellent choice for large-scale production needs. However, they tend to be more expensive than their manual counterparts.

Pros of Automatic Capsule Filling Machines:

  • High-speed operation
  • Minimal manual intervention
  • Ideal for large-scale production

Cons of Automatic Capsule Filling Machines:

  • More expensive
  • It may require more maintenance

 

Factors to Consider When Deciding Between Manual and Automatic

When determining whether a manual or automatic capsule-filling machine is the right choice for your needs, consider your production scale, budget, and specific operational requirements. Additionally, the complexity of the machine and the skills needed to operate it should also be considered.

 

Comparing Manual Capsule Filler Machine IN-400CL and Automatic

The IN-400CL manual capsule filler offers easy operation and affordability, making it ideal for smaller functions or lab use. However, for more significant scale production, an automatic machine like the NJP-800C could be a better fit, offering higher speed and efficiency.

 

Customer Reviews of Manual and Automatic Capsule-Filling Machines

Customer reviews of both manual and automatic capsule-filling machines are generally positive. Manual machines are praised for their simplicity and cost-effectiveness, while automatic machines receive commendation for their speed and efficiency. However, the choice between the two should be based on individual production needs and budget constraints.

 

Understanding Capsule Sizes for Capsule-Filling Machines

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Capsule-filling machines can accommodate a range of capsule sizes, typically from size 000 (the largest) to size 5 (the smallest). The size you choose depends on the amount of substance you want each capsule to carry.

 

Capsule Sizes for Capsule-Filling Machines

 

Which Capsule Size Should You Use?

Determining the right capsule size for your product depends on the dosage of the active ingredient per capsule. Size 000 capsules are generally used for large doses or substances with lower potency, as they can hold up to 1 gram of active ingredient. Conversely, smaller pills like size 5 are suitable for products with high power or smaller doses.

 

Pros and Cons of Different Capsule Sizes

Larger capsules offer the advantage of accommodating a larger dosage, which can result in fewer capsules needed per dose. However, their size can make them more challenging to swallow for some consumers. Smaller tablets are more accessible to eat but may require the consumer to take multiple pills if the dosage is high.

 

Tips for Filling Size 000 Capsules

When using a capsule-filling machine for size 000 capsules, ensure to adjust the machine settings according to the capsule’s size. It’s crucial to accurately measure and distribute the active ingredient to maintain the intended potency per capsule.

 

Using Vegetarian Capsules with a Capsule-Filling Machine

Vegetarian capsules are compatible with both automatic and semi-auto capsule-filling machines. These capsules, made from plant-derived materials like hydroxypropyl methylcellulose (HPMC), are a popular choice for consumers following vegetarian or vegan diets or those with dietary restrictions due to religious or health reasons. They exhibit similar performance to gelatin capsules in terms of filling and dissolution properties.

 

Tips for Filling Capsules Efficiently and Effectively

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In order to fill capsules efficiently and effectively, it’s essential to have a deep understanding of your capsule-filling machine. Regular maintenance and cleaning of the device can ensure optimal performance and longevity. Also, understanding the properties of the filler material, like its flowability, can contribute to the filling efficiency.

 

Tips for Filling Capsules Efficiently and Effectively

 

Choosing the Correct Type of Filler for Your Capsules

The choice of filler largely depends on the nature of the medicinal substance and consumer preferences. Options include powder, liquid, granulated substances, or even other capsules. It’s crucial to ensure that the selected filler is compatible with the capsule material to ensure efficient filling and optimal dissolution.

 

Tips for Filling Gelatin Capsules

When filling gelatin capsules, consider the gelatin’s sensitivity to humidity and, therefore, maintain a controlled environment during the filling process. Also, ensure the filler material is not too hot, as it could cause the capsule to melt or warp.

 

Common Issues and Troubleshooting Solutions

Some common issues you may encounter while using a capsule-filling machine include the capsules not being filled to the desired level or the machine jamming. These issues can usually be resolved by adjusting the machine settings or by performing regular cleaning and maintenance.

 

Ensuring Accurate Dosage in Each Capsule

To ensure accurate dosage in each capsule, use precision weighing scales to measure the active ingredient accurately. Also, make sure the capsule filling machine is calibrated correctly. Regular checks and machine calibrations are essential to maintain dosage consistency.

 

Improving Production Speed and Efficiency

To improve production speed and efficiency, consider upgrading to an automatic capsule-filling machine. This machine can serve thousands of capsules per hour, significantly increasing productivity. Regular maintenance, staff training, and machine optimization can also contribute to improved efficiency.

 

Considerations Before Purchasing a Capsule-Filling Machine

Before purchasing a capsule-filling machine, it is essential first to determine your production needs. Are you looking for a small-scale semi-auto capsule filling machine, or do you require a more extensive, automatic capsule filling machine for high-volume production? Consider the quality and durability of the device as well. Devices made from stainless steel, such as CE-certified and CGMP-compliant models, tend to last longer and perform better.

 

Customer reviews and ratings can also provide crucial information about product reliability and the manufacturer’s customer service reputation. Consider also the additional features and accessories that come with the machine – does it have a programmable control system and touch panel operation for accurate and consistent filling?

 

Lastly, check the warranty and customer support services. A comprehensive warranty is a testament to the manufacturer’s confidence in their product. Reliable customer support is also crucial in case of any operational challenges or in instances where you need technical help with the machine.

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Frequently Asked Questions

A: A capsule filling machine is a device used for filling empty capsules with various substances such as powders, herbs, supplements, and medication.

A: Using a capsule filling machine allows you to create your pills with precise measurements and dosage. It also ensures consistency in the size and appearance of the tablets.

A: Yes, a capsule-filling machine is specifically designed to work with empty capsules. You can choose the size and type of pills that suit your needs.

A: Size 000 capsules are more significant than size 00 capsules. Size 000 can hold more powder or substance compared to size 00 capsules.

A: Yes, there are automatic capsule-filling machines available that can fill capsules automatically. These machines save time and effort in the capsule-filling process.

A: A semi-automatic capsule-filling machine is a machine that requires some manual operation but also has automated features. It is easier to operate compared to fully manual machines.

A: A semi-automatic capsule-filling machine can produce approximately 400 to 600 capsules per hour, depending on the operator’s speed and efficiency.

A: Yes, a capsule-filling machine can be used for commercial production. It is commonly used in pharmaceutical, supplement, and herbal industries to mass-produce capsules.

A: Yes, a capsule-filling machine can work with both gelatin and vegetarian capsules. It provides flexibility in choosing the type of capsules based on your requirements.

A: Yes, a capsule filling machine can be used for various applications, such as encapsulating herbs, powders, and other substances. It offers a convenient way to package and distribute different products.

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